This is not the type of super synthetic ropes that other manufacturers create, with the super anti-abrasion technology or whatnot. Originally, I was going to try to utilize everything that was already installed and simply bolt in the new winch and reconnect the blue and yellow wires. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Procedures not specifically explained in this manual must be performed only by a qualified technician. Do not loop the wire rope around object and hook onto itself. It's simple: A simple plug and play-action provide ease of winching in and out with a push of a button. The above Badlands winch parts are good quality, affordable, and easy to install. Has anyone else been successful in finding replacement parts ? C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold To use the wireless remote, switch ON the wireless receiver switch on the control box. They are less dangerous than steel cable when it breaks. To use the wireless remote, connect the remote controller switch to your solenoid box for winch operation. Do not power the hook all the way into the fairlead to prevent damage. To achieve the maximum amount of power, you need to make sure that the battery can keep up. However, that is not the case with this unit. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. I cant seem to find a parts listing for the plastic box with cover. According to the diagram below, attach the cables from the solenoid to the respective winch terminals. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. It features a three-stage planetary system for gear transitions to speed up the process. 2023 WINCHMANIA.COM , ALL RIGHTS RESERVED. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? These cable ropes are specially built by coiling together metal wires that form a helix. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. Frequency (hz)315 Mhz. Badland is a winch brand that provides good quality winches. To use the wired remote control, attach the I've searched and cannot find any source for replacement parts . Therefore, winch has an exceptional load limit of 12000 pounds. Loose or corroded battery cable connections. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Check Price Badland 2500 Winch Parts Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A) The next item on the list is a hawse fairlead. Do not use damaged equipment. Do you know where I can purchase one? Remove old Wire Rope and attach new assembly. Please read our review on this wired remote switch. Put the vehicle's transmission in Neutral. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. It has a user-friendly design that makes its installation quite easy and smooth. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Otherwise, wire rope may bind during operation. The two black wires are on the far right and far left of the red wires. The red indicator light will flash during the operation. SAVE THIS MANUAL. Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Extra Rope or Wire: 4. Heavy Duty Waterproof Winch Cover: Ideal for Badland ZXR 9500 to Badland 18000 Winch. This makes it ideal for outdoor use, especially in humid and rainy climates. I dont know about you but that is a big advantage for me. It offers a high-quality cable rope that is made with aircraft-grade materials. This can accommodate any winch line with a thickness of 5/8 inch and thinner. Keep proper footing and balance at all times. 1 BADLAND WINCHES 12,000 lb. Due to continuing improvements, actual product may differ slightly from the product described herein. If you have issues with your remote control not working on your badland winch and looking for a replacement, the below wireless remote control would be a convenient fit for any models. Fortunately, some winch brands offer winch replacement parts, some of which are compatible with Badland 2500 lb winches. If problem persists, a qualified technician needs to check and repair. my plug on the top of the black box snapped, looking just for that to be replaced, since everything else is good to go. Place heavy rag or carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks. Do not use winch in overwind orientation. It is ideal to have one of these winches attached to your vehicle's bumper, so you are never stuck in a situation for long. Approved as an IP66 rated device, it can undergo extreme weather conditions and resist harmful effects on its functionality. Where u can plug ur controls ur winch in an out, Have an older 6000 lb badlands winch, need relay box and leads. But it is super strong. Tools required for assembly and service may not be included. If you have a wireless remote, connect the remote control receiver to the solenoid box. , connect the remote control box to the solenoid box. This helix gives rise to the composite rope. This is a kinked wire rope that has been straightened out. It is easy to install this device. The first time was on warranty. (2.2Nm). For a better experience, please enable JavaScript in your browser before proceeding. Check for voltage at armature port with Switch pressed. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Hundreds of different brands use the same parts. Highly Flexible Pure Copper Cable: Replace your stock power cables and use a 2 Gauge Cable to minimize voltage drop. Winch Motor: 2. Badland 63769 ZXR 9000 lb. A moment of inattention while operating winches may result in serious personal injury. Let us know your feedback on the parts you fixed and any new accessories that you find essential for your winch operation. Heavy Resistant Split Loom: Use a Wire Loom Cable Conduit for protecting the wires, Heavy Duty Nylon Cable Ties: Reduce cable length using Cable Zip Ties. I have an old Badland ATV/UTV 3000 lb winch. Badland Winch Parts List: 1. Use a spotter to assist you in assuring that it is safe to operate the winch. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . Keep clear of wire rope, hook, and load while winching. Fingers may be caught and get pulled into fairlead or drum. Looking to purchase motor brushes and brush retainer springs for 1500 lb. After intensive testing and experiments, this device is designed with advanced technology. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. Repair or replace solenoid. The wireless remote controller will act as a receiver for the wireless remote. Failure to do so can result in serious injury. Follow the given badland winch wiring diagram carefully and familiarize yourself before initiating it. Use supplied power cords/wire rope or cables listed in manual only. The battery may be drained if you use the winch while the engine is not running. Truck/SUV Winch Owner's Manual Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Inspect before every use; do not use if damaged or parts loose. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. You can increase the rope length and get more spools on your drum with its thin size. Use a winch cover that can protect from sun damage. Drill holes appropriate for the hardware at the marked locations. This item can only be purchased on www.buya.com with "In-store pickup" only. Do not slide wire rope through hands, even with gloves on. Do not continue use of the winch until the battery is completely run down. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. Page 1 Owner's Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Always wearheavy-duty leather gloveswhen handling the winch. However, with this unit's built-in safety features, it's a lot easier. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. Place the Solenoid Box in a suitable place near enough to the winch to allow the cables to be routed properly. Just imagine how good quality their products are if the military uses them. For your vehicle's safety, the manufacturers have added an automatic load-holding brake system that helps you get over any emergency. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! Connect the black ground battery cable directly to the batterys negative terminal. This occurs due to the wired solenoid that gradually heats as the current flows through it. The solenoids help operate the winch in and out by managing the high amp between the winch and battery. I cant find anyone that has them, can anyone help, thanks. The listed breaking point is 4600 lbs. Got an email from Harbor Freight this morning - looks like they've got a sale on the Badland ZXR 12,000 lb winch with wire rope for $279.99. 3. Featuring an automatic load-holding brake for safety, this electric winch is a must-have for your next off-road adventure. do you have a replacement motor for 3500lb winch sku68145? I could try using a controller from another brand. Disconnect power to winch and allow it to cool completely before service. If the vehicle where the winch is mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately). Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker We have other buying guides in the site. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. HFT BADLAND Badlands Winch Remote Controller Switch Handheld for Badland Winches. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Do not use a dirty or corroded battery. Specifications They are lighter and designed to give you a slightly better approach angle since they let the cable slide across. They are perfect Badland 2500 winch parts. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. Only connect to a clean, corrosion free battery. Keep at least 5 full turns of wire rope on drum. Please read our review of this wireless remote switch. Non-skid footwear is recommended. If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown in Figure C, to keep the Wire Rope pull straight. Attach the black Battery Cable directly to the negative terminal of the battery. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. I recently converted it to synthetic rope, which I purchased from another vendor. Let us know what you think in the comments section! 2. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Badland ZXR 5000 Winch Installation & Instructions Manual: Download. It is too late to reverse the damage at this point, the wire rope must be discarded. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Its extreme weather tolerance also helps this product to be reliable on wet terrains. Click the green button to print the entire article.To print the original version of the document - click the blue one. Battery weak, recharge. The sharp borders help the cable from getting damaged. The remote control will auto shut down when not in use after two minutes. Let's see what makes it such a great product. Tap solenoid to loosen contacts. COME ON DOWN TO CAPITAL PAWN TO CHECK OUT THIS AMAZING DEAL BEFORE IT'S GONE! This unit's remarkable ability to resist harsh weather and rainy conditions is something that other competitors' products hugely lack. Replacement Parts in Stock. Compare the dimensions of the marked holes to Figure D. Before drilling, verify that the installation surface has no hidden components or structural pieces that will be damaged. From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Im looking for a replacement tension plate for my 2500# badlands winch. Heavy vehicles such as trucks can easily handle this much weight. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. I bought a 12000 zxr last year but never opened it until yesterday. Do not use thinner/longer cables or link multiple cables together. It halves the load on the winch through pulley action. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Run winch with vehicle motor running. Keeping a constant focus is more critical. As you can see all the parts in the diagram below, you can understand the wiring well. They are very popular and have been a default for 44 vehicles. The red wire is connected from the solenoid box to the battery positive side. Handlebar Control Switch: 3. Drum: 6. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. What other Badland 2500 winch parts do you think are perfect? Do not use thinner/longer cables or link multiple cables together. Do not step over wire rope. This rope is 3/16 inch thick and is 50 feet long. Ventilate area well before and while working on battery. I was told by the dealer that it was really only designed to raise the plow which also came on it, but I wanted more, hence the Badland. Two best universal wireless remote controls supporting all the models. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. Attach the black cable from the negative terminal of the battery to the winch. To use the wireless remote, lift the socket cover to plug the remote switch. Badland APEX 12000 Winch Installation & Instructions Manual: Download. A Synthetic rope with hawse fairlead can reduce about 30-35lbs of the load from the vehicles front. The ZXR 12000 Lb winch is IP66-rated waterproof. Save $250.00 by shopping at Harbor Freight. When you buy through links on our site, we may earn an affiliate commission. Will sell for $280 firm! Prevent entanglement. Any uncovered wires may be the cause of a short circuit. No hardware to mount or connect the electrical components. The rocker switch IN and OUT helps to engage to operate the winch. Copyright 2017 by Harbor Freight Tools. Download Badland ZXR 12000 Truck/SUV Winch Manual. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box!